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Die Cutting

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Budnick die cuts adhesive tapes and flexible materials to a variety of custom shapes and sizes that can be provided on a sheet or in a roll

Rotary Die Cutting

Using precision engraved steel cylinders, we can quickly and easily die-, cavity-, kiss-, or butt-cut a wide variety of roll goods - both adhesive and non-adhesives tapes, foams, foils, plastics, and films up to 1/8" thick.

Flatbed Die Cutting

Flatbed die-cutting helps save money on tooling and accommodates thicker and softer material than most rotary methods allow. This process is ideal for shorter but still intricate production runs.

Specialized Capabilities

Advanced equipment allows us to minimize scrap and maximize runtimes and production efficiency - from longer length rolls and finger lift edges, to reduced scrap by spacing parts without a matrix.

What We Offer

We have the versatility to die cut almost any material with a multitude of different processes and hit customer specs every time. Each machine and operator have different qualities that line up with individual customer needs and our years of knowledge makes Budnick the best in the industry. Our rotary presses allow us to provide both roll and sheeted parts while holding the tightest of tolerances. The flatbed department can work with tricky materials and still provide the edge quality and product consistency of a tooled part. Whether you’re looking for a doubled coated die cut adhesive in roll form for long production runs or a less dense individual foam part with tight tolerances we’ll find the right process and provide the right part every time.

Budnick Die Cuts: Tape | Pressure Sensitive Materials | Silicone Rubber | Fabric | Label Stock | Plastic Liner | Plastic | Gasket Materials | UHMW | Foil | Non-Woven | Foam | Silicone Foam | Abrasive | Specialty Materials | Rubber & More

 

Case Studies

Budnick has developed a series of proprietary die-cutting processes that lead to cleaner, more accurate cuts. Read on to learn how else we've improved our customers' processes!

Case Study Attaching Stiffener Bars to Computer Enclosures

An electronics manufacturer needed a more efficient method to attach stiffener bars to computer boxes.

  • The customer had previously been using spot welds to attach the stiffener bars
  • Budnick die cut a high bond foam that would adhere to powder coated paint
  • Budnick developed a jig that holds parts in place in order to to ease assembly
Read more >>
Case Study Electronic Device Repair Die Cuts

Budnick's narrow width slitting and die-cutting capabilities enhanced this electronic device repair company's efficiencies when repairing Apple Watches

  • Customer's previous converter could not consistently slit to narrow widths
  • Budnick recommended switching to a tape that is much more ideal for bonding applications within electronic devices
  • Various die-cut shapes and sizes presented on a single pad sped up production time and eliminated the use of unsafe cutting tools
Read more >>
Case Study Die-Cut Protective Film for RV Wheel

A custom die-cut surface protection film reduced time, labor, and quality concerns for an RV manufacturer

  • Custom cut to 39.5’’ diameter sheets
  • Added paper liner for easy removal
  • Only one worker is now needed to apply the film
Read more >>