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Die Cutting

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Budnick die cuts adhesive tapes and flexible materials to a variety of custom shapes and sizes that can be provided on a sheet or on a roll

Rotary Die Cutting

Using precision engraved steel cylinders, we can quickly and easily die-, cavity-, kiss-, or butt-cut a wide variety of roll goods - both adhesive and non-adhesives tapes, foams, foils, plastics, and films up to 1/8" thick.

Flatbed Die Cutting

Flatbed die-cutting helps save money on tooling and accommodates thicker and softer material than most rotary methods allow. This process is ideal for shorter but still intricate production runs.

Specialized Capabilities

Advanced equipment allows us to minimize scrap and maximize runtimes and production efficiency - from longer length rolls and finger lift edges, to reduced scrap by spacing parts without a matrix.

What We Offer

We have the versatility to die cut almost any material with a multitude of different processes and hit customer specs every time. Each machine and operator have different qualities that line up with individual customer needs and our years of knowledge makes Budnick the best in the industry. Our rotary presses allow us to provide both roll and sheeted parts while holding the tightest of tolerances. The flatbed department can work with tricky materials and still provide the edge quality and product consistency of a tooled part. Whether you’re looking for a doubled coated die cut adhesive in roll form for long production runs or a less dense individual foam part with tight tolerances we’ll find the right process and provide the right part every time.

Budnick Die Cuts: Tape | Pressure Sensitive Materials | Silicone Rubber | Fabric | Label Stock | Plastic Liner | Plastic | Gasket Materials | UHMW | Foil | Non-Woven | Foam | Silicone Foam | Abrasive | Specialty Materials | Rubber & More

 

Case Studies

Budnick has developed a series of proprietary die-cutting processes that lead to cleaner, more accurate cuts. Read on to learn how else we've improved our customers' processes!

Case Study Improved Process

Production was in the process of moving from Arizona and Ohio and finding a supplier who could meet stocking and delivery requirements was critical.

  • Needed tape stocked in a temperature controlled environment and delivered weekly
  • Customer had issues with splices and roll tolerance standards not being met
  • Budnick worked with vendors to negotiate competitive pricing and fix splicing issues
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Case Study Mounting a Fuel Tank Emblem

A fuel tank manufacturer was spending excessive time hand cutting a tape to the dimensions of their logo, only to see it fail to bond to the tank.

  • Customer was using a film tape that was not a long-term emblem mounting solution
  • Hand-cutting the tape was no longer a feasible option for the customer either
  • Customer needed a tape that could withstand environmental elements
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Case Study Converting Experts

Unable to obtain them directly from the manufacturer, a distributor turned to Budnick to supply and convert hook and loop dots.

  • Hook and loop dots would be used for promotional displays in a cell phone retailer
  • 3/8’’ diameter hook and loop dots were processed after laborious trial and error
  • Budnick provided the dots to the customer in pancake rolls as well as spools
Read more >>